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Houston stamped concrete, driveways and patios - Concrete Houston, Stamped Concrete, Patio Houston
CONCRETE PATIO, STAMPED CONCRETE DRIVEWAYS AND PATIOS, EXOTIC POOL AND DRIVEWAY SPECIALISTSGREETINGS AND WELCOME TO THE DECORATIVE CONCRETE NETWORK Call TODAY for your FREE estimate! 281 513 9260
CLICK LINKS AT BOTTOM OF PAGE FOR AN INSTANT VIRTUAL ESTIMATE FOR YOUR NEW DRIVEWAY, PATIO OR WALKWAYS!
- What is stamped concrete? Stamped concrete (aka patterned concrete)begins with regular concrete. .05% tri-calcium silicate is then added with water, this the key ingredient, which when mixed with cement, forms a paste that binds the aggregate together. The water causes the hardening of concrete through a process called hydration. Hydration is a chemical reaction in which the major compounds in cement form chemical bonds with water molecules and become hydrates or hydration products. Our unique hydrolysis of the hydration process bind the constituents together to form a hi-strength slab. The water needs to be pure in order to prevent side reactions from occurring which may weaken the concrete or otherwise interfere with the hydration process. The role of water mixed with bi-calcium silicate is important because the water/silicate to cement ratio is the most critical factor in the production of "perfect" concrete. Too much water reduces concrete strength, while too little bi-calcium silicate & tri-calcium hydroxide will make the concrete unworkable. Concrete needs to be workable so that it may be consolidated and shaped into different forms (i.e.. cobblestones, slate, etc.). Because concrete must be both strong and workable, a careful balance of the cement to water ratio is required when making concrete. Our formula is as follows: Tricalcium silicate 50 % Ca3SiO5 or 3CaO.SiO2
Dicalcium silicate 25 % Ca2SiO4 or 2CaO.SiO2
Tricalcium aluminate 10 % Ca3Al2O6 or 3CaO .Al2O3
Tetracalcium aluminoferrite 10 % Ca4Al2Fe10 or 4CaO.Al2O3.Fe2O3
Gypsum 5 % CaSO4.2H2O. The equation for the hydration of tricalcium silicate is given by:
Tricalcium silicate + Water--->Calcium silicate hydrate+Calcium hydroxide + heat
2 Ca3SiO5 + 7 H2O ---> 3 CaO.2SiO2.4H2O + 3 Ca(OH)2 + 173.6kJ
Upon the addition of water, tricalcium silicate rapidly reacts to release calcium ions, hydroxide ions, and a large amount of heat. The pH quickly rises to over 12 because of the release of alkaline hydroxide (OH-) ions. This initial hydrolysis slows down quickly after it starts resulting in a decrease in heat evolved.
The reaction slowly continues producing calcium and hydroxide ions until the system becomes saturated. Once this occurs, the calcium hydroxide starts to crystallize. Simultaneously, calcium silicate hydrate begins to form. Ions precipitate out of solution accelerating the reaction of tricalcium silicate to calcium and hydroxide ions. The evolution of heat is then dramatically increased.
The formation of the calcium hydroxide and calcium silicate hydrate crystals provide "seeds" upon which more calcium silicate hydrate can form. The calcium silicate hydrate crystals grow thicker making it more difficult for water molecules to reach the unhydrated tricalcium silicate. The speed of the reaction is now controlled by the rate at which water molecules diffuse through the calcium silicate hydrate coating. This coating thickens over time causing the production of calcium silicate hydrate to become slower and slower.
When water is added to cement, each of the compounds undergoes hydration and contributes to the final ConcreteForever.com product. Only the calcium silicates contribute to strength. Tricalcium silicate is responsible for most of the early strength (first 7 days). Dicalcium silicate, which reacts more slowly, contributes only to the strength at later times.
Aggregates are chemically inert, solid bodies held together by the cement. Aggregates come in various shapes, sizes, and materials ranging from fine particles of sand to large, coarse rocks. Because cement is the most expensive ingredient in making concrete, it is desirable to minimize the amount of cement used. 70 to 80% of the volume of concrete is aggregate keeping the cost of the concrete low. The selection of an aggregate is determined, in part, by the desired characteristics of the concrete. For example, the density of concrete is determined by the density of the aggregate. Soft, porous aggregates can result in weak concrete with low wear resistance, while using hard aggregates can make strong concrete with a high resistance to abrasion. Our modified stamped concrete mix is comprised of 564 lbs of pure portland cement per cubic yard, which translates into a highest strength concrete mix for residential use in Texas.The concrete (or specifically, the cement in it) needs moisture to hydrate and cure (harden). When concrete dries, it actually stops getting stronger. Concrete with too little water may be dry but is not fully reacted. The properties of such a concrete would be less than that of a wet concrete. The reaction of water with the cement in concrete is extremely important to its properties and reactions may continue for many years. Once we've perfected our custom mix, we then pour the concrete, a powdered dye (color) is spread onto the surface and/or an admixture mixed all the way through the wet concrete and trowelled in. Then a second color (also known as releasing agent) is cast on the surface. Before the concrete hardens a set of rubber molds (stamps) are used to imprint textures into its hydrating surface. The result will look like slate, cobblestone, brick, marble, or many other materials.
Why is the base so important? Concrete is a mirror image of what it is poured over. Without an adequate base (usually 2-4 inches of compacted rock, sand, gravel or road base) flatwork can settle, separate and develop uneven surfaces.
Will decorative concrete last as long and as well as regular concrete? Our product is 4-6" thick, (driveways are 6"-7" thick and patios are 4" or more) 4,000-4,500 psi concrete. We match or exceed the normal requirements for a strong finish that withstands years of normal use. Over the years we have experimented with different proportions of tri-calcium silicate and bi-calcium silicate in terms of performance variables, one important property is the compressive strength. In the fall of 2001, I developed a mathematical model relating cement particle-size distribution to strength development. Assuming that the depth of the hydrated layer is independent of particle diameter (which also is assumed tacitly in the NIST cement hydration model) and proportional to the square root of time, he was able to quantitatively predict the effects of particle-size distribution on strength evolution. More recently, I also showed that cement fineness is an important factor influencing compressive strength, with phase compositions becoming significant at later ages. In this study, we also have attempted to predict the compressive strength development of standard ASTM C 10914 mortar in relation the compressive strength required for residential use in Houston, Texas.
Simply put, When our concrete arrives on site we modify the mixture depending on the humidity, temperature, soil conditions and application type to minimize concrete cracking and potential displacement that may occur with an improperly mixed batch of concrete. (these factors are never taken into consideration at the concrete plant)
Can stamped concrete (decorative concrete) be found in commercial settings? Absolutely, stamped concrete can be found throughout the world and at many distinguished hotels, casinos, resorts, etc. A famous example would be Disneyland and Disney World.
Why is decorative concrete (stamped concrete) more expensive than traditional concrete? Recently, I have received inquiries into the cost of decorative cement work in comparison to traditional cement work. Let me describe the two concepts... Traditional cement (also called concrete) work is what you would find around older homes. Examples would be a plain smooth or brushed finish driveway, curb or sidewalk. Rarely were there any designs unless a creative contractor carved shapes into the concrete while it was still wet. The process for installing this type of concrete is a fairly simple one, perfected by many... Not so perfected by many as well...
Under the best circumstances it involves little ground preparation, setting forms and the pour. Finishing would require some tamping, floating, troweling and usually brooming the surface. Although this can be tedious work it is normally a simple process when completed by an experienced concrete driveway contractor or concrete patio contractor.
Decorative concrete (Concrete Stamping) work is a relatively new concept but really goes back many years. You may have seen a concrete sidewalk leading into a business or mall that looked like a rustic stone path with one or more colors. This design is becoming very popular because it is so complimentary of landscapes and homes. Many people are even having decorative concrete finishes installed in rooms of their homes. Kitchens are among the most common requests.
Properly finished decorative concrete can look very elegant or rustic depending on what look is desired. While decorative concrete is the most desired these days it is also the most difficult finish to perfect and requires much more preparation, finishing, and skill.
When the contractor actually gets to the point where the concrete driveway, patio or walkway can be stamped (process to apply the decorative appearance) time is crucial. There are very limited amounts of time for the various applications and any mistakes can leave a finish that the homeowner is not satisfied with. Stamping Concrete is an art and I only know one other stamped concrete artisan (besides my crew and myself) in a 200 mile radious from Houston that have perfected this ancient art. This person I refer to is my mentor.....
After the concrete is poured and finished the job is not complete. Clean up for this type of finish is more difficult because of the various colors that are involved. After a day or so the contractor will have to return to the job site to pressure wash the excess color/release for the perfect finish and look, then resin-coat the concrete. Simply put decorative concrete is a much more labor-intensive process but most feel it is worth the cost because of the unique, prestigious and elegant look.
How is decorative concrete colored? The Technicians at Concrete Forever.com use two methods to color decorative concrete. Using the first method, color is spread onto the surface by hand using the “dry shake method,” then worked into the surface using hand tools. After the color is applied and worked into the fresh cement, a release/hardener is applied.
The release/hardener serves a duel purpose. It adds a tremendous amount of strength and it highlights and acts as a second color, which gives the stamped pattern and overall color a defining and distinguished look. The second method used is when the color is mixed directly inside the concrete at the concrete plant and mixed inside the truck. The concrete is the colored throughout from the top to the bottom instead of just ¼” into the surface. The release/hardener is applied using this method as well. The second method tends to be slightly more expensive since the cost of the material will increase. Both are good methods and not one is better than the other. Which method is used depends on the conditions and what look the customer is trying to accomplish.
"I can't afford to do my entire project all at once. Can I do half now and half later?" Decorative concrete is surprisingly inexpensive and can be seamlessly extended when it is convenient for you.
This article was written by David Hunt
BE SURE AND CLICK ON THE GALLERY BUTTON (Bottom of Page)!
Custom Jacuzzi's, Exotic stamped concrete specialists & decorative Pool decks-EXOTIC water gardens, natural stone work
Flagstone borders, patios & copings with exposed aggregate patios, fire-pits and walks.
Custom Exotic stamped and Custom Swimming pool builders, decorative concrete specialists in Houston and surrounding areas. Custom drainage installations, french drains and waterfalls...
Pools by ConcreteForever © Houston's source for exotic custom pools, jacuzzi's, natural slides, waterfalls and fountains...30,000 gallon Exotic swimming pools from $29,900.00 (LESS THAN $0.99 CENTS PER GALLON!) (includes: Exotic stamped concrete deck (as above), auto cleaner, whisper flow pumps, built-in jacuzzi and waterfall) (SEE OUR GALLERY)
Custom decorative concrete driveways pools or concrete patios for all South east Texas including Houston, Katy, Spring, humble, spring branch, Sugarland, Bellaire, the woodlands, Bunkerhill, katy, Huffman, Atascocita, lake houston, kingwood, friendswood, pearland, fresno, stafford, manvil, alvin, richmond, meyerland, montrose, heights, rosenburg, memorial, clearlake, Webster, Kema, Seabrook, missouri city, bunkerhill village, piney point village, spring valley, jersey village, south houston, north houston, jacinto city, cypress, bellaire and surrounding areas with a wide variety of colors, patterns and textures to choose from!...
For Your Free estimate on your custom concrete driveway, patio or pool! Serving all of Southeast Texas! Call Today! (281) 513-9260
Be sure to click on the GALLERY button above for a SLIDESHOW
Custom decorative concrete patios and decks including colored concrete and patterned concrete, textured concrete, faux concrete, decorative concrete all types masonry finishes; brick, stone, block, tile, slate, paverstones, herringbone, pavers, cobble stones, tumbleblock, flagstone, stucco, glass block and more!
Stamped concrete is concrete that is patterned to resemble brick, slate, flagstone, stone, tile- and even wood. In this section you will see how stamped concrete can be used to beautify pool decks, driveways, entries and courtyards, and patios.
Due to the wide array of patterns and colors available, and the cost of stamped concrete in relation to the materials stamped concrete is a substitute for, the choice of stamped concrete is becoming more popular and frequent.
Colors and patterns for stamped concrete are often chosen to blend with other stone or tile elements at the residence. Complex designs incorporating steps, courtyards, and fountains can be achieved. Stamped concrete can also be blended with other decorative concrete elements such as exposed aggregate finishes and acid-etch staining.
It wasn’t long ago when deciding on a driveway material was easy: asphalt or concrete. Today, the concrete choice has expanded to include a multitude of decorative concrete options.
While plain gray concrete is still the most often installed, but We at Concreteforever.com believe that this ancient art compliments real estate property and enhances the beauty...click on the link below that says:" Houston Custom Masonry Pools, decks and Patios" to read more about this ancient art and painstaking step by step process:
Don’t feel left out if you already have a driveway. The concrete industry has rapidly developed many decorative products that can be applied to existing plain gray driveways and transform them into stunning show piece entry ways for your home. Please click on the below links for an in depth comprehensive review of your upcoming project;
Concrete Contractors
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Interlocking Patio Pavers - Custom Driveways - Walkways
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Call Today-(281)513-9260
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Houston stamped concrete, driveways and patios - Concrete Houston, Stamped Concrete, Patio Houston
CONCRETE PATIO, STAMPED CONCRETE DRIVEWAYS AND PATIOS, EXOTIC POOL AND DRIVEWAY SPECIALISTSGREETINGS AND WELCOME TO THE DECORATIVE CONCRETE NETWORK Call TODAY for your FREE estimate! 281 513 9260
CLICK LINKS AT BOTTOM OF PAGE FOR AN INSTANT VIRTUAL ESTIMATE FOR YOUR NEW DRIVEWAY, PATIO OR WALKWAYS!
- What is stamped concrete? Stamped concrete (aka patterned concrete)begins with regular concrete. .05% tri-calcium silicate is then added with water, this the key ingredient, which when mixed with cement, forms a paste that binds the aggregate together. The water causes the hardening of concrete through a process called hydration. Hydration is a chemical reaction in which the major compounds in cement form chemical bonds with water molecules and become hydrates or hydration products. Our unique hydrolysis of the hydration process bind the constituents together to form a hi-strength slab. The water needs to be pure in order to prevent side reactions from occurring which may weaken the concrete or otherwise interfere with the hydration process. The role of water mixed with bi-calcium silicate is important because the water/silicate to cement ratio is the most critical factor in the production of "perfect" concrete. Too much water reduces concrete strength, while too little bi-calcium silicate & tri-calcium hydroxide will make the concrete unworkable. Concrete needs to be workable so that it may be consolidated and shaped into different forms (i.e.. cobblestones, slate, etc.). Because concrete must be both strong and workable, a careful balance of the cement to water ratio is required when making concrete. Our formula is as follows: Tricalcium silicate 50 % Ca3SiO5 or 3CaO.SiO2
Dicalcium silicate 25 % Ca2SiO4 or 2CaO.SiO2
Tricalcium aluminate 10 % Ca3Al2O6 or 3CaO .Al2O3
Tetracalcium aluminoferrite 10 % Ca4Al2Fe10 or 4CaO.Al2O3.Fe2O3
Gypsum 5 % CaSO4.2H2O. The equation for the hydration of tricalcium silicate is given by:
Tricalcium silicate + Water--->Calcium silicate hydrate+Calcium hydroxide + heat
2 Ca3SiO5 + 7 H2O ---> 3 CaO.2SiO2.4H2O + 3 Ca(OH)2 + 173.6kJ
Upon the addition of water, tricalcium silicate rapidly reacts to release calcium ions, hydroxide ions, and a large amount of heat. The pH quickly rises to over 12 because of the release of alkaline hydroxide (OH-) ions. This initial hydrolysis slows down quickly after it starts resulting in a decrease in heat evolved.
The reaction slowly continues producing calcium and hydroxide ions until the system becomes saturated. Once this occurs, the calcium hydroxide starts to crystallize. Simultaneously, calcium silicate hydrate begins to form. Ions precipitate out of solution accelerating the reaction of tricalcium silicate to calcium and hydroxide ions. The evolution of heat is then dramatically increased.
The formation of the calcium hydroxide and calcium silicate hydrate crystals provide "seeds" upon which more calcium silicate hydrate can form. The calcium silicate hydrate crystals grow thicker making it more difficult for water molecules to reach the unhydrated tricalcium silicate. The speed of the reaction is now controlled by the rate at which water molecules diffuse through the calcium silicate hydrate coating. This coating thickens over time causing the production of calcium silicate hydrate to become slower and slower.
When water is added to cement, each of the compounds undergoes hydration and contributes to the final ConcreteForever.com product. Only the calcium silicates contribute to strength. Tricalcium silicate is responsible for most of the early strength (first 7 days). Dicalcium silicate, which reacts more slowly, contributes only to the strength at later times.
Aggregates are chemically inert, solid bodies held together by the cement. Aggregates come in various shapes, sizes, and materials ranging from fine particles of sand to large, coarse rocks. Because cement is the most expensive ingredient in making concrete, it is desirable to minimize the amount of cement used. 70 to 80% of the volume of concrete is aggregate keeping the cost of the concrete low. The selection of an aggregate is determined, in part, by the desired characteristics of the concrete. For example, the density of concrete is determined by the density of the aggregate. Soft, porous aggregates can result in weak concrete with low wear resistance, while using hard aggregates can make strong concrete with a high resistance to abrasion. Our modified stamped concrete mix is comprised of 564 lbs of pure portland cement per cubic yard, which translates into a highest strength concrete mix for residential use in Texas.The concrete (or specifically, the cement in it) needs moisture to hydrate and cure (harden). When concrete dries, it actually stops getting stronger. Concrete with too little water may be dry but is not fully reacted. The properties of such a concrete would be less than that of a wet concrete. The reaction of water with the cement in concrete is extremely important to its properties and reactions may continue for many years. Once we've perfected our custom mix, we then pour the concrete, a powdered dye (color) is spread onto the surface and/or an admixture mixed all the way through the wet concrete and trowelled in. Then a second color (also known as releasing agent) is cast on the surface. Before the concrete hardens a set of rubber molds (stamps) are used to imprint textures into its hydrating surface. The result will look like slate, cobblestone, brick, marble, or many other materials.
Why is the base so important? Concrete is a mirror image of what it is poured over. Without an adequate base (usually 2-4 inches of compacted rock, sand, gravel or road base) flatwork can settle, separate and develop uneven surfaces.
Will decorative concrete last as long and as well as regular concrete? Our product is 4-6" thick, (driveways are 6"-7" thick and patios are 4" or more) 4,000-4,500 psi concrete. We match or exceed the normal requirements for a strong finish that withstands years of normal use. Over the years we have experimented with different proportions of tri-calcium silicate and bi-calcium silicate in terms of performance variables, one important property is the compressive strength. In the fall of 2001, I developed a mathematical model relating cement particle-size distribution to strength development. Assuming that the depth of the hydrated layer is independent of particle diameter (which also is assumed tacitly in the NIST cement hydration model) and proportional to the square root of time, he was able to quantitatively predict the effects of particle-size distribution on strength evolution. More recently, I also showed that cement fineness is an important factor influencing compressive strength, with phase compositions becoming significant at later ages. In this study, we also have attempted to predict the compressive strength development of standard ASTM C 10914 mortar in relation the compressive strength required for residential use in Houston, Texas.
Simply put, When our concrete arrives on site we modify the mixture depending on the humidity, temperature, soil conditions and application type to minimize concrete cracking and potential displacement that may occur with an improperly mixed batch of concrete. (these factors are never taken into consideration at the concrete plant)
Can stamped concrete (decorative concrete) be found in commercial settings? Absolutely, stamped concrete can be found throughout the world and at many distinguished hotels, casinos, resorts, etc. A famous example would be Disneyland and Disney World.
Why is decorative concrete (stamped concrete) more expensive than traditional concrete? Recently, I have received inquiries into the cost of decorative cement work in comparison to traditional cement work. Let me describe the two concepts... Traditional cement (also called concrete) work is what you would find around older homes. Examples would be a plain smooth or brushed finish driveway, curb or sidewalk. Rarely were there any designs unless a creative contractor carved shapes into the concrete while it was still wet. The process for installing this type of concrete is a fairly simple one, perfected by many... Not so perfected by many as well...
Under the best circumstances it involves little ground preparation, setting forms and the pour. Finishing would require some tamping, floating, troweling and usually brooming the surface. Although this can be tedious work it is normally a simple process when completed by an experienced concrete driveway contractor or concrete patio contractor.
Decorative concrete (Concrete Stamping) work is a relatively new concept but really goes back many years. You may have seen a concrete sidewalk leading into a business or mall that looked like a rustic stone path with one or more colors. This design is becoming very popular because it is so complimentary of landscapes and homes. Many people are even having decorative concrete finishes installed in rooms of their homes. Kitchens are among the most common requests.
Properly finished decorative concrete can look very elegant or rustic depending on what look is desired. While decorative concrete is the most desired these days it is also the most difficult finish to perfect and requires much more preparation, finishing, and skill.
When the contractor actually gets to the point where the concrete driveway, patio or walkway can be stamped (process to apply the decorative appearance) time is crucial. There are very limited amounts of time for the various applications and any mistakes can leave a finish that the homeowner is not satisfied with. Stamping Concrete is an art and I only know one other stamped concrete artisan (besides my crew and myself) in a 200 mile radious from Houston that have perfected this ancient art. This person I refer to is my mentor.....
After the concrete is poured and finished the job is not complete. Clean up for this type of finish is more difficult because of the various colors that are involved. After a day or so the contractor will have to return to the job site to pressure wash the excess color/release for the perfect finish and look, then resin-coat the concrete. Simply put decorative concrete is a much more labor-intensive process but most feel it is worth the cost because of the unique, prestigious and elegant look.
How is decorative concrete colored? The Technicians at Concrete Forever.com use two methods to color decorative concrete. Using the first method, color is spread onto the surface by hand using the “dry shake method,” then worked into the surface using hand tools. After the color is applied and worked into the fresh cement, a release/hardener is applied.
The release/hardener serves a duel purpose. It adds a tremendous amount of strength and it highlights and acts as a second color, which gives the stamped pattern and overall color a defining and distinguished look. The second method used is when the color is mixed directly inside the concrete at the concrete plant and mixed inside the truck. The concrete is the colored throughout from the top to the bottom instead of just ¼” into the surface. The release/hardener is applied using this method as well. The second method tends to be slightly more expensive since the cost of the material will increase. Both are good methods and not one is better than the other. Which method is used depends on the conditions and what look the customer is trying to accomplish.
"I can't afford to do my entire project all at once. Can I do half now and half later?" Decorative concrete is surprisingly inexpensive and can be seamlessly extended when it is convenient for you.
This article was written by David Hunt
BE SURE AND CLICK ON THE GALLERY BUTTON (Bottom of Page)!
Custom Jacuzzi's, Exotic stamped concrete specialists & decorative Pool decks-EXOTIC water gardens, natural stone work
Flagstone borders, patios & copings with exposed aggregate patios, fire-pits and walks.
Custom Exotic stamped and Custom Swimming pool builders, decorative concrete specialists in Houston and surrounding areas. Custom drainage installations, french drains and waterfalls...
Pools by ConcreteForever © Houston's source for exotic custom pools, jacuzzi's, natural slides, waterfalls and fountains...30,000 gallon Exotic swimming pools from $29,900.00 (LESS THAN $0.99 CENTS PER GALLON!) (includes: Exotic stamped concrete deck (as above), auto cleaner, whisper flow pumps, built-in jacuzzi and waterfall) (SEE OUR GALLERY)
Custom decorative concrete driveways pools or concrete patios for all South east Texas including Houston, Katy, Spring, humble, spring branch, Sugarland, Bellaire, the woodlands, Bunkerhill, katy, Huffman, Atascocita, lake houston, kingwood, friendswood, pearland, fresno, stafford, manvil, alvin, richmond, meyerland, montrose, heights, rosenburg, memorial, clearlake, Webster, Kema, Seabrook, missouri city, bunkerhill village, piney point village, spring valley, jersey village, south houston, north houston, jacinto city, cypress, bellaire and surrounding areas with a wide variety of colors, patterns and textures to choose from!...
For Your Free estimate on your custom concrete driveway, patio or pool! Serving all of Southeast Texas! Call Today! (281) 513-9260
Be sure to click on the GALLERY button above for a SLIDESHOW
Custom decorative concrete patios and decks including colored concrete and patterned concrete, textured concrete, faux concrete, decorative concrete all types masonry finishes; brick, stone, block, tile, slate, paverstones, herringbone, pavers, cobble stones, tumbleblock, flagstone, stucco, glass block and more!
Stamped concrete is concrete that is patterned to resemble brick, slate, flagstone, stone, tile- and even wood. In this section you will see how stamped concrete can be used to beautify pool decks, driveways, entries and courtyards, and patios.
Due to the wide array of patterns and colors available, and the cost of stamped concrete in relation to the materials stamped concrete is a substitute for, the choice of stamped concrete is becoming more popular and frequent.
Colors and patterns for stamped concrete are often chosen to blend with other stone or tile elements at the residence. Complex designs incorporating steps, courtyards, and fountains can be achieved. Stamped concrete can also be blended with other decorative concrete elements such as exposed aggregate finishes and acid-etch staining.
It wasn’t long ago when deciding on a driveway material was easy: asphalt or concrete. Today, the concrete choice has expanded to include a multitude of decorative concrete options.
While plain gray concrete is still the most often installed, but We at Concreteforever.com believe that this ancient art compliments real estate property and enhances the beauty...click on the link below that says:" Houston Custom Masonry Pools, decks and Patios" to read more about this ancient art and painstaking step by step process:
Don’t feel left out if you already have a driveway. The concrete industry has rapidly developed many decorative products that can be applied to existing plain gray driveways and transform them into stunning show piece entry ways for your home. Please click on the below links for an in depth comprehensive review of your upcoming project;
Concrete Contractors
houston hardscapes
hardscape
concrete slab
concrete houston
american concrete
concrete hardscape
concrete patio
hardscape designs
concrete counter
cement mixers
concrete design
prestressed concrete
concrete mixer
cement association
concrete molds
fiber cement
ready mix concrete
pouring concrete
concrete association
concrete steps
concrete form
cement plant
concrete slabs
cement companies
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- What is stamped concrete? Stamped concrete (aka patterned concrete)begins with regular concrete. .05% tri-calcium silicate is then added with water, this the key ingredient, which when mixed with cement, forms a paste that binds the aggregate together. The water causes the hardening of concrete through a process called hydration. Hydration is a chemical reaction in which the major compounds in cement form chemical bonds with water molecules and become hydrates or hydration products. Our unique hydrolysis of the hydration process bind the constituents together to form a hi-strength slab. The water needs to be pure in order to prevent side reactions from occurring which may weaken the concrete or otherwise interfere with the hydration process. The role of water mixed with bi-calcium silicate is important because the water/silicate to cement ratio is the most critical factor in the production of "perfect" concrete. Too much water reduces concrete strength, while too little bi-calcium silicate & tri-calcium hydroxide will make the concrete unworkable. Concrete needs to be workable so that it may be consolidated and shaped into different forms (i.e.. cobblestones, slate, etc.). Because concrete must be both strong and workable, a careful balance of the cement to water ratio is required when making concrete. Our formula is as follows: Tricalcium silicate 50 % Ca3SiO5 or 3CaO.SiO2
Dicalcium silicate 25 % Ca2SiO4 or 2CaO.SiO2
Tricalcium aluminate 10 % Ca3Al2O6 or 3CaO .Al2O3
Tetracalcium aluminoferrite 10 % Ca4Al2Fe10 or 4CaO.Al2O3.Fe2O3
Gypsum 5 % CaSO4.2H2O. The equation for the hydration of tricalcium silicate is given by:
Tricalcium silicate + Water--->Calcium silicate hydrate+Calcium hydroxide + heat
2 Ca3SiO5 + 7 H2O ---> 3 CaO.2SiO2.4H2O + 3 Ca(OH)2 + 173.6kJ
Upon the addition of water, tricalcium silicate rapidly reacts to release calcium ions, hydroxide ions, and a large amount of heat. The pH quickly rises to over 12 because of the release of alkaline hydroxide (OH-) ions. This initial hydrolysis slows down quickly after it starts resulting in a decrease in heat evolved.
The reaction slowly continues producing calcium and hydroxide ions until the system becomes saturated. Once this occurs, the calcium hydroxide starts to crystallize. Simultaneously, calcium silicate hydrate begins to form. Ions precipitate out of solution accelerating the reaction of tricalcium silicate to calcium and hydroxide ions. The evolution of heat is then dramatically increased.
The formation of the calcium hydroxide and calcium silicate hydrate crystals provide "seeds" upon which more calcium silicate hydrate can form. The calcium silicate hydrate crystals grow thicker making it more difficult for water molecules to reach the unhydrated tricalcium silicate. The speed of the reaction is now controlled by the rate at which water molecules diffuse through the calcium silicate hydrate coating. This coating thickens over time causing the production of calcium silicate hydrate to become slower and slower.
When water is added to cement, each of the compounds undergoes hydration and contributes to the final ConcreteForever.com product. Only the calcium silicates contribute to strength. Tricalcium silicate is responsible for most of the early strength (first 7 days). Dicalcium silicate, which reacts more slowly, contributes only to the strength at later times.
Aggregates are chemically inert, solid bodies held together by the cement. Aggregates come in various shapes, sizes, and materials ranging from fine particles of sand to large, coarse rocks. Because cement is the most expensive ingredient in making concrete, it is desirable to minimize the amount of cement used. 70 to 80% of the volume of concrete is aggregate keeping the cost of the concrete low. The selection of an aggregate is determined, in part, by the desired characteristics of the concrete. For example, the density of concrete is determined by the density of the aggregate. Soft, porous aggregates can result in weak concrete with low wear resistance, while using hard aggregates can make strong concrete with a high resistance to abrasion. Our modified stamped concrete mix is comprised of 564 lbs of pure portland cement per cubic yard, which translates into a highest strength concrete mix for residential use in Texas.The concrete (or specifically, the cement in it) needs moisture to hydrate and cure (harden). When concrete dries, it actually stops getting stronger. Concrete with too little water may be dry but is not fully reacted. The properties of such a concrete would be less than that of a wet concrete. The reaction of water with the cement in concrete is extremely important to its properties and reactions may continue for many years. Once we've perfected our custom mix, we then pour the concrete, a powdered dye (color) is spread onto the surface and/or an admixture mixed all the way through the wet concrete and trowelled in. Then a second color (also known as releasing agent) is cast on the surface. Before the concrete hardens a set of rubber molds (stamps) are used to imprint textures into its hydrating surface. The result will look like slate, cobblestone, brick, marble, or many other materials.
Why is the base so important? Concrete is a mirror image of what it is poured over. Without an adequate base (usually 2-4 inches of compacted rock, sand, gravel or road base) flatwork can settle, separate and develop uneven surfaces.
Will decorative concrete last as long and as well as regular concrete? Our product is 4-6" thick, (driveways are 6"-7" thick and patios are 4" or more) 4,000-4,500 psi concrete. We match or exceed the normal requirements for a strong finish that withstands years of normal use. Over the years we have experimented with different proportions of tri-calcium silicate and bi-calcium silicate in terms of performance variables, one important property is the compressive strength. In the fall of 2001, I developed a mathematical model relating cement particle-size distribution to strength development. Assuming that the depth of the hydrated layer is independent of particle diameter (which also is assumed tacitly in the NIST cement hydration model) and proportional to the square root of time, he was able to quantitatively predict the effects of particle-size distribution on strength evolution. More recently, I also showed that cement fineness is an important factor influencing compressive strength, with phase compositions becoming significant at later ages. In this study, we also have attempted to predict the compressive strength development of standard ASTM C 10914 mortar in relation the compressive strength required for residential use in Houston, Texas.
Simply put, When our concrete arrives on site we modify the mixture depending on the humidity, temperature, soil conditions and application type to minimize concrete cracking and potential displacement that may occur with an improperly mixed batch of concrete. (these factors are never taken into consideration at the concrete plant)
Can stamped concrete (decorative concrete) be found in commercial settings? Absolutely, stamped concrete can be found throughout the world and at many distinguished hotels, casinos, resorts, etc. A famous example would be Disneyland and Disney World.
Why is decorative concrete (stamped concrete) more expensive than traditional concrete? Recently, I have received inquiries into the cost of decorative cement work in comparison to traditional cement work. Let me describe the two concepts... Traditional cement (also called concrete) work is what you would find around older homes. Examples would be a plain smooth or brushed finish driveway, curb or sidewalk. Rarely were there any designs unless a creative contractor carved shapes into the concrete while it was still wet. The process for installing this type of concrete is a fairly simple one, perfected by many... Not so perfected by many as well...
Under the best circumstances it involves little ground preparation, setting forms and the pour. Finishing would require some tamping, floating, troweling and usually brooming the surface. Although this can be tedious work it is normally a simple process when completed by an experienced concrete driveway contractor or concrete patio contractor.
Decorative concrete (Concrete Stamping) work is a relatively new concept but really goes back many years. You may have seen a concrete sidewalk leading into a business or mall that looked like a rustic stone path with one or more colors. This design is becoming very popular because it is so complimentary of landscapes and homes. Many people are even having decorative concrete finishes installed in rooms of their homes. Kitchens are among the most common requests.
Properly finished decorative concrete can look very elegant or rustic depending on what look is desired. While decorative concrete is the most desired these days it is also the most difficult finish to perfect and requires much more preparation, finishing, and skill.
When the contractor actually gets to the point where the concrete driveway, patio or walkway can be stamped (process to apply the decorative appearance) time is crucial. There are very limited amounts of time for the various applications and any mistakes can leave a finish that the homeowner is not satisfied with. Stamping Concrete is an art and I only know one other stamped concrete artisan (besides my crew and myself) in a 200 mile radious from Houston that have perfected this ancient art. This person I refer to is my mentor.....
After the concrete is poured and finished the job is not complete. Clean up for this type of finish is more difficult because of the various colors that are involved. After a day or so the contractor will have to return to the job site to pressure wash the excess color/release for the perfect finish and look, then resin-coat the concrete. Simply put decorative concrete is a much more labor-intensive process but most feel it is worth the cost because of the unique, prestigious and elegant look.
How is decorative concrete colored? The Technicians at Concrete Forever.com use two methods to color decorative concrete. Using the first method, color is spread onto the surface by hand using the “dry shake method,” then worked into the surface using hand tools. After the color is applied and worked into the fresh cement, a release/hardener is applied.
The release/hardener serves a duel purpose. It adds a tremendous amount of strength and it highlights and acts as a second color, which gives the stamped pattern and overall color a defining and distinguished look. The second method used is when the color is mixed directly inside the concrete at the concrete plant and mixed inside the truck. The concrete is the colored throughout from the top to the bottom instead of just ¼” into the surface. The release/hardener is applied using this method as well. The second method tends to be slightly more expensive since the cost of the material will increase. Both are good methods and not one is better than the other. Which method is used depends on the conditions and what look the customer is trying to accomplish.
"I can't afford to do my entire project all at once. Can I do half now and half later?" Decorative concrete is surprisingly inexpensive and can be seamlessly extended when it is convenient for you.
This article was written by David Hunt
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Custom decorative concrete patios and decks including colored concrete and patterned concrete, textured concrete, faux concrete, decorative concrete all types masonry finishes; brick, stone, block, tile, slate, paverstones, herringbone, pavers, cobble stones, tumbleblock, flagstone, stucco, glass block and more!
Stamped concrete is concrete that is patterned to resemble brick, slate, flagstone, stone, tile- and even wood. In this section you will see how stamped concrete can be used to beautify pool decks, driveways, entries and courtyards, and patios.
Due to the wide array of patterns and colors available, and the cost of stamped concrete in relation to the materials stamped concrete is a substitute for, the choice of stamped concrete is becoming more popular and frequent.
Colors and patterns for stamped concrete are often chosen to blend with other stone or tile elements at the residence. Complex designs incorporating steps, courtyards, and fountains can be achieved. Stamped concrete can also be blended with other decorative concrete elements such as exposed aggregate finishes and acid-etch staining.
It wasn’t long ago when deciding on a driveway material was easy: asphalt or concrete. Today, the concrete choice has expanded to include a multitude of decorative concrete options.
While plain gray concrete is still the most often installed, but We at Concreteforever.com believe that this ancient art compliments real estate property and enhances the beauty...click on the link below that says:" Houston Custom Masonry Pools, decks and Patios" to read more about this ancient art and painstaking step by step process:
Don’t feel left out if you already have a driveway. The concrete industry has rapidly developed many decorative products that can be applied to existing plain gray driveways and transform them into stunning show piece entry ways for your home. Please click on the below links for an in depth comprehensive review of your upcoming project;
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insulated concrete form
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self leveling concrete
concrete aggregate
concrete walkway
lyrics for concrete angel
concrete masonry unit
concrete porch
cement walls
concrete colors
concrete solutions
concrete waterproofing
concrete lintels
concrete panel
refractory cement
what is concrete
prefabricated concrete
cement price
plastic cement
concrete dye
concrete removal
concrete stepping stones
residential concrete
concrete precast
cut concrete
concrete crack repair
patio concrete
prestress concrete
aggregate supply curve
concrete roofing
driveway concrete
ash grove cement
aggregate expenditure
concrete properties
cement tile
concrete additives
mass concrete
lehman brothers us aggregate
cement manufacturers association
concrete frame
associated cement companies
cement roof
painting cement floors
cement counter tops
concrete core
concreteforever.com
Interlocking Patio Pavers - Custom Driveways - Walkways
Looking for concrete, brick, stone pavers? Patios, driveways or patio deck designs
Fastest Search on Earth! Google.com
BE SURE AND CLICK ON THE GALLERY BUTTON (Bottom of Page)!
